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System press tools

General

For all Viega press systems from DN10–DN100.

Viega system press tools can be used with all metallic Viega press systems as well as for Geopress and PE‑Xc press systems.

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    The innovative press rings with hinged adapter jaw allow pressings in hard-​to-​access spaces as well as in shafts and pre-​wall constructions.

    The functional safety and permanent leak tightness of the Viega press systems primarily depends on the functional and operational safety of the Viega system press tools, i.e. the Viega press machine plus Viega system press jaw, ring, chain, and hinged adapter jaw. The Viega system press tools have been specifically designed for and adapted to the installation of the Viega press systems. Viega does not check whether these system press tools can be used for pressing other manufacturers' systems. In particular, no statement can be made on whether it is possible to create permanently leakproof connections in this way.

    Maintenance tips for Viega system press tools:
    • System press machines
    Viega system press machines generate a specified pressure for the pressing process. To guarantee operational safety, a leak-​free hydraulic system is required; however, natural wear and tear on such heavily used components is unavoidable. To ensure the continuous operational safety and reliability of the system press machines, these must be maintained regularly. Usually, tools are sent for maintenance to the service points named by Viega, or maintained on the occasion of local promotions at service points at the specialist wholesaler's.

    • System press jaws, chains, ring and hinged adapter jaws.
    It is recommended that the system press jaws, chains and rings are also inspected together with maintenance of the system press machines. During the procedure, wear parts are replaced, press jaw contours are revised and the system press jaws, chains and rings are reset. Since 2012, the Viega system press jaws have been provided with maintenance stickers which show the next recommended inspection date.

    System press tools

    Annually changing sticker colour for better distinction. After maintenance, a new sticker will be applied by the Viega service partner.

    Viega system press tools/servicing intervals:
    • Pressgun 5 (for DN10–DN100)
    LED display after 40,000 pressings. Safety shutdown after further 2,000 pressings – after 4 years at the latest, depending on which occurs first.
    • Pressgun Picco (for DN10–DN32)
    LED display after 30,000 pressings. Safety shutdown after further 2,000 pressings – after 4 years at the latest, depending on which occurs first.
    • Pressgun 4E and 4B (for DN10–DN100)
    LED display after 30,000 pressings. Safety shutdown after further 2,000 pressings – after 4 years at the latest, depending on which occurs first.
    • Type PT3-AH (for DN10–DN100)
    • Picco (for DN10–DN32)
    • Type PT3-H/EH (for DN10–DN100)
    LED display after 20,000 pressings. Safety shutdown after further 2,000 pressings – after 4 years at the latest, depending on which occurs first.
    • Type 2 (for DN10–DN100)
    At least every 2 years.
    • Viega battery-​operated press tool model 2478
      (for d 12–22 and d 14–20)
    At least once a year.
    • Viega battery-​operated press tool model 2475
      (for DN10–DN100)
    LED display after 20,000 pressings. After 4 years at the latest, depending on which occurs first.

    Authorized Viega service points for system press tools offer a high level of system reliability.
    List of service points:

    • Hamburger-​Hochdruck-​Hydraulik GmbH
      location south
    Neue Gautinger Str. 21, 82110 Germering
    Phone: 089‑130 111 03, Fax: 089‑130 111 98
    service@hhhydraulik.com, www.hhhydraulik.com

    • Hans-​Joachim Voigt & Sohn
    Nordlichtstraße 48/50, 13405 Berlin
    Phone: 030‑413-4041, Fax: 030‑413-3057
    info@voigt-​und-​sohn.de, www.voigt-​und-​sohn.de

    • Hamburger-​Hochdruck-​Hydraulik GmbH
    Billwerder Billdeich 601 C, 21033 Hamburg
    Phone: 040‑751190-0, Fax: 040‑751190-39
    info@hhhydraulik.com, www.hhhydraulik.com

    Note
    Please fulfil your duty of care and follow these maintenance notices. The general principle "safety through maintenance" applies. If the advice is not followed, no responsibility for personal injury can be accepted.

    The Viega system press tools (press machines with the corresponding press jaws, press chains or press rings) are divided as follows:
    • Picco: press jaws or press rings compatible with battery-​powered press machines Picco and Pressgun Picco
    • PT2: press jaws, press chains or press rings compatible with press tools type 2 (PT2), PT3-H, PT3-AH, PT3-EH and Pressgun 4E, 4B und 5

    System overview of metal press connector systems (PMP)
    Profipress; Profipress G; Profipress S
    Sanpress; Sanpress Inox; Sanpress Inox G
    Prestabo
    Easytop and gas fittings

    Unless otherwise stated Viega hinged adapter jaws for driving Viega system press rings can be used as follows:
    P1 (article 622 657) for Pressgun Picco: up to and including d 32 or d 35 and D¾
    Z1 (article 472 733) for Pressgun 5: up to and including d 32 or d 35 and D¾
    Z2 (article 472 740) for Pressgun 5: all greater dimensions up to and including d 108.0 or D2
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